![]() My apologies for having only approximate measurements, but messing up several times cut into my raw material supply significantly. Each step will also note the tools used.įinally, here are the materials that I used. You may not require all, or you may use more, but I used a fairly basic tool set for the job, and there are much more specific tools one could use for many of the steps. Here is a list of the tools I used to make this helmet. Do not work outside your ability to maintain control of the work piece. Please use common sense, and only use this Instructable as a general guide. Working with metal and the tools involved carries inherent risks, and as such requires appropriate safety gear. From last years' practice, I felt confident enough with metalworking to publish some of my work, which brings us to this Instructable.įirst off, safety gear should go without saying. Having just read Virgil's Aeneid (the mythological founding story of the Roman Empire), I naturally decided to create the dress of an Imperial Roman officer. That Halloween was awesome (plenty of heads were turned), but, being an overachiever by nature, I wanted to create an even more elaborate suit of armor. After discovering that 'real' sheet metal is rather expensive, I wandered down to a local up-cycling junkyard and ran across some duct work. I had just read the Iliad, and was so thoroughly inspired by Homer's vivid descriptions of Hephaestus crafting Achilles' armor that, in a moment of epiphany, I decided to forge my own Greek armor. My personal story relating to this design started in August of 2015. Note that this is NOT built to SCA regulations. Instead, treat this instructable as something of an introduction to techniques and tools used in sheet metal working on a hobbyist scale, as well as a really, really cool Halloween costume (this will turn heads, trust me). This is by no means a historical replica (some of you history buffs may note the lack of a visor and embossed eyebrows), but neither is it a one day cardboard helmet. Welcome to my first Instructable! In this, I will show you the process that I used to create this helmet from raw materials, including a breakdown of all the mistakes I made (and, more importantly, how to avoid them.).
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